Complete Acmi Packaging Line 31,000 BPH linija za flaširanje

| Depalletizer | Acmi | CONDOR M‐410 4A 300KG | |
| Depalletizer | Acmi | CONDOR M‐410 4A 300KG | |
| Depalletizer | Acmi | CONDOR M‐410 4A 160KG | |
| Depalletizer | Acmi | M‐410 4A 160KG | |
| Tray Packer | Acmi | TRAYMAX HS | |
| Palletizer | Acmi | CONDOR P136 TWB 2M | |
| Pallet Wrapper | Acmi | VORTEX 1000 | |
| Pallet Wrapper | Acmi | ROCKET | |











Description




Used Complete Acmi Packaging Line 31,000 BPH












Nominal output line


1/4 pallets /mother pallet


layers /pallet


packs / 1/4 layer


bottles / pack


TOTAL output [bottles/h]






PET 0,5L


24tray, QEP


32.5


4


5


2


24


31,200






PET 1,75L


Single bottles


32.5


4


4


1


25


13,000






PET 2L


Single bottles


32.5


4


4


1


25


13,000






CAN 0,33L


4pack into 24,QEP


25


4


7


2


24


33,600








4pack QEP


25


4


7


12


4


33,600








6pack QEP


25


4


7


9


6


37,800








8pack QEP


25


4


7


6


8


33,600






CAN 0,5L


12pack QEP


32.5


4


5


4


12


31,200








 










INFEED


OUTFEED






Format


Case type


Pallet


Inter-layer


Cases (bottles) per layer


Case type


Pallet


Inter-layer


Cases per layer


Mother pallet






PET bottle 500 ml


24 tray no film


1200×1000


no


10


24 tray no film


1/4


no


2 (mixed)


1200×800






PET bottle 500 ml


12 tray no film


1200×1000


no


22


12 tray no film


1/4


no


2 (mixed)


1200×800






PET bottle 1750 ml


Singles in MU tray


600×800


yes plastic tray


48+48


25 tray no film


1/4


no


1 (bottles mixed)


1200×800






PET bottle 2000 ml


Singles in MU tray


600×800


yes plastic tray


48+48


25 tray no film


1/4


no


1 (bottles mixed)


1200×800






PET bottle 1250 ml


INFO MISSING








INFO MISSING














can 330 ml


6×(2×2 film) into tray no film


1200×1000


no


10


6×(2×2 film) into tray no film


1/4


no


2 (mixed)


1200×800






can 330 ml


2×2 film


1200×1000 or 600×800


yes


24+24


2×2


1/4


yes


12 (mixed)


1200×800






can 330 ml


3×2 film


600×800


yes


18+18


3×2


1/4


yes


9 (mixed)


1200×800






can 330 ml


4×2 film


600×800


yes


12+12


4×2


1/4


yes


6 (mixed)


1200×800






can 500 ml


4×3 into tray no film


1200×1000


no


20


4×3 into tray no film


1/4


no


4 (mixed)


1200×800








The line specifically includes:


2 Robot Mod. CONDOR M‐410 4A 300KG depalletizer 


2 Pack depalletising head equipped with supporting table for one single pack row


2 Single bottle depalletising head equipped with 4 gripping pliers for 650mm tall filled bottles


4 Gripping device for interlayer pads


2 Equipment for automatic head changeover with connection point on the robot


4 Equipment for automatic head changeover with connection point on the head


4 Base frame for deposit of additional robot head


3
Layer
Centering
and pusher system to perform
shrinkpack

depalletisation


N°02 Platforms with access stairs for manual removal of film
 


1 Hydraulic elevator for pallets


1 Safety barrier according to EN 50100 norms.


1 Double loading barrier mounted on the pallet conveyor for the correct positioning of the load by fork lift truck.


1 Double anti‐collision barrier on pallet conveyor for fork lift truck


2 Powered 4‐chain conveyor for pallets, 3,000 mm long


6 Powered 4‐chain conveyor for pallets, 2,200/2,500 mm long


6 Powered 4‐chain conveyor for pallets, 1,100/1,500 mm long


1 Mobile pallet shuttle system 7,000 mm long complete with: 1 pallet conveyor L= 1,500mm; wheeled mobile cart; safety system with laserscanners; 2 steel guides; cable run.


4 90° Angle conveyor for pallets with galvanised and motorised rollers cutting with chains. The rollers up and down movement is commanded by a gearmotor through a cam.


3 Powered roller conveyor for pallets, 1,100/1,500 mm long, roller diameter 89 mm, pitch 114 mm.


1 Belt conveyor for trays (14 m long)


60 Electrical panel and electrical installation for the Robot and the Accessories. Control panel and automation.


1 Air conditioning for the electrical cubicle of ACMI accessories


2 Air conditioning for the electrical cubicle of FANUC 4‐axis robot


2 Steel plate for robot basement. Thickness 50mm. Dimensions 2,000×2,000mm


1 Induction loop


4 Pull wires along pallet conveyors outside the safety fences


55 Wire‐net protections


2 Ethernet card


8 Safety lock with coded key (Castell / Fortress)


1 Power meter


1 Air consumption meter


1 ROBOT PLC software listing with comments translated into English


1 Conformity with CCE specifications


1 Scanner to read pallet label


1 Pallet shape control


2 Stainless steel local isolator for motors of pallet conveyors outside the safety fences


1 Robot Mod. CONDOR M‐410 4A 160KG


1 Gripping head to handle empty pallets, interlayer pads, plastic trays


2 Safety barrier according to EN 50100 norms.


2 Double loading barrier mounted on the pallet conveyor for the correct positioning of the load by fork lift truck.


2 Double loading barrier mounted on the pallet conveyor for the correct positioning of the load by fork lift truck.


4 Powered 4‐chain conveyor for pallets, 2,200/2,500 mm long


3 Powered 4‐chain conveyor for pallets, 3,000 mm long


1 Powered 4‐chain conveyor for pallets, 1,100/1,500 mm long


7 Additional electrical installation for pallet conveyors


1 Air conditioning for the electrical cubicle of FANUC 4‐axis robot


1 Steel plate for robot basement. Thickness 50mm. Dimensions 2000x2000mm


2 Induction loop


3 Pull wires along pallet conveyors


23 Wire‐net protections


3 Stainless steel local isolator for motors of pallet conveyors outside the safety fences


3 Safety lock with coded key (Castell / Fortress)


1 Conformity with CCE specifications


1 Pack conveyors


1 Modular chain conveyors


1 Conveyors with LBP chain with little rollers


1 Reinforced operator platform in painted steel with 4 access stairs.


1 Teflon coated stainless steel side guides


1 Transfer between conveyors made with free rollers


1 Conveyors ends are closed with carters ‐ no opened design


1 SEW MOVIGEAR with decentralised DANFOSS frequency converters


1 Bottle conveyors


1 Modular chain


1 Dry lubrication system complete with central unit and pump,


1 Conveyors proposed include transfer plates ‐ exception to the conveyor std


1 Internal cleaning facility ‐ NOT AUTOMATIC


1 Conveyors ends are closed with carters ‐ no opened design


1 SEW MOVIGEAR with decentralised DANFOSS frequency converters


1 Electrical panel and electrical installation


1 Line project and software study with dedicated operator interface for layer pattern mixing settings


1 Conformity with CCE specifications


1 Ethernet card


1 Power meter


1 Air consumption meter


1 Air conditioning for the electrical cubicle.


1 PLC software listing with comments translated into English


1 High speed tray packer TRAYMAX HS


1 Ethernet card


1 Power meter


1 Air consumption meter


1 Air conditioning for the electrical cubicle.


1 PLC software listing with comments translated into English


 


1 Palletising robot with 2‐module Twisterbox Mod. CONDOR P136 TWB 2M


3 Single twin speed infeed belt for Twisterbox ,2m long, for packs separation, counting and rotation.


6 Additional palletising programme.


4 Safety barrier according to EN 50100 norms.


1 Steel plate for robot basement. Thickness 50mm. Dimensions 2000x2000mm


1 Powered 5‐chain conveyor for pallets, 3,000 mm long


3 Powered 5‐chain conveyor for pallets, 2,200/2,500 mm long


20 Electrical panel and electrical installation for the Robot and the Accessories. Control panel and automation.


1 Air conditioning for the electrical cubicle.


1 Ethernet card


4 Safety lock with coded key (Castell / Fortress)


1 Air consumption meter


3 Induction loop


16 Wire‐net protections


5 Pull wires installed along pallet conveyors


1 Power meter


1 ROBOT PLC software listing with comments translated into English


8 Reinforced operator platform in painted steel with access stairs.


1 Conformity to CCE specifications


4 Stainless steel local isolator for motors of pallet conveyors outside the safety fences


1 Loading point for external pallets with fork lift protection and


 


1 Robot Mod. CONDOR M‐410 4A 160KG


1 Gripping head frame


1 Gripping device for pallets


2 Gripping device for interlayer pads


2 Double loading barrier mounted on the pallet conveyor for the correct positioning of the load by fork lift truck.


1 Single loading barrier mounted on the pallet conveyor for the correct positioning of the load by fork lift truck.


2 Double anti‐collision barrier on pallet conveyor for fork lift truck


1 Single anti‐collision barrier on pallet conveyor for fork lift truck


1 Powered 5‐chain conveyor for pallets, 3,000 mm long


4 Powered 5‐chain conveyor for pallets, 2,200/2,500 mm long


1 Powered 5‐chain conveyor for pallets, 1,100/1,500 mm long


6 Additional electrical installation for pallet conveyors


1 Air conditioning for the electrical cubicle of FANUC 4‐axis robot


1 Steel plate for robot basement. Thickness 50mm. Dimensions 2000x2000mm


1 Conformity with CCE specifications


1 Lift device on loading of 1/4 pallets without mother pallet


 


1 Pallet stretch‐wrapper with rotating ring Mod.
VORTEX 1000


1 Mechanic top presser for holding the product on the pallet


1 Roping system


1 Pneumatic pallet lifting unit


1 Automatic film spool changeover with pre‐stretching device


1 Trolley for reel change


1 Supplement for half‐pallet handling


2 Powered 5‐chain conveyor for pallets, 3,000 mm long


2 Additional electrical installation for pallet conveyors


1 Air conditioning for the electrical cubicle.


5 Wire‐net protections


1 Ethernet card


2 Safety lock with coded key (Castell / Fortress)


1 Power meter


1 Air consumption meter


1 PLC software listing with comments translated into English


1 Conformity to CCE specifications


1 Greasing points grouped in zones ‐ no centralised lube in one point included


1 Wifi communication system included ‐ no Bluetooth


1 1/4 pallet capability


3 Safety barrier according to EN 50100 norms.


1 Mobile pallet shuttle system 7000mm long complete with: n°1 pallet conveyor L= 1,500mm; wheeled mobile cart; safety system with laserscanners; n°2 steel guides; cable run.


2 Powered 5‐chain conveyor for pallets, 2,200/2,500 mm long


1 Powered 3‐chain conveyor for pallets, 2,200/2,500 mm long


5 Additional electrical installation for pallet conveyors


1 Double loading barrier mounted on the pallet conveyor for the correct positioning of the load fork lift truck.


1 Double anti‐collision barrier on pallet conveyor for fork lift truck


1 Air conditioning for the electrical cubicle.


5 Wire‐net protections


1 Ethernet card


1 Power meter


1 Air consumption meter


1 Conformity to CCE specifications


1 Centering device for full half‐pallets on roller conveyor at Twiner infeed


1 PLC software listing with comments translated into English


1 Robotised pallet stretch wrapper with rotating pallet Mod. ROCKET


3 Powered 3‐chain conveyor for pallets, 3.000 mm long


3 Additional electrical installation for pallet conveyors


1 Ethernet card


2 Safety lock with coded key (Castell / Fortress)


1 Power meter


1 Air consumption meter


1 PLC software listing with comments translated into English


12.8 1 Conformity to CCE specifications


1 Greasing points grouped in zones ‐ no centralised lube in one point included


1 Wifi communication system included ‐ no Bluetooth


1 Roping system


1 Trolley for reel change


1 Air conditioning for the electrical cubicle


1 Stainless steel local isolator for motors of pallet conveyors outside the safety fences


1 Pull wires installed along pallet conveyors


1 Supplement for shrinkpacks insertion into trays


1 01 additional Pick & place Robot Mod. CONDOR M 410 4A 300 kg equipped with side grippers to perform pick and place of large pet bottle packs into 1/4 trays and tray centering system.


1 Additional cost for tray conveyors adaptation


1 Additional cost for empty 1/4 tray handling in Traymax


1 Services including Assembly shipment commissioning


1 Supplement for CHEP pallet 1200x1000mm handling


1 Supplement for 1200×1000 pallet handling in Twisterbox


1 Supplement for wider layer conveyors


1 01 extra Bomb‐bay door capable of handling 1200x1000mm layer


1 Supplement for 1200×1000 pallet handling in pallet conveyors


1 Services including shipment Assembly commissioning


 






Speed: 31000 BPH
Containers: Can, PET
Formats: 0.33 L, 0.50 L, 1.25 L, 1.75 L, 2 L
Product: Flat Drinks